Specification
| Parameter | Typical Specification |
|---|---|
| Working principle | Rotating magnetic field drives stainless steel pins through the part surface |
| Pin material | SUS304 or SUS316 stainless steel |
| Pin diameter | 0.2 mm to 1.5 mm, selected by burr size and part geometry |
| Tank capacity | 2 L to 20 L depending on model |
| Rotation speed | Approx. 500 to 2800 rpm, stepless adjustment |
| Motor power | 0.4 kW to 1.5 kW depending on model |
| Power supply | 110 V / 220 V / 380 V, 50 / 60 Hz, customizable to destination market |
| Process time | Typically 10 to 60 minutes per batch |
| Process medium | Clean water with a deburring or polishing liquid |
| Control | Digital timer and speed control; forward / reverse rotation on selected models |
| Typical stamped part thickness | 0.05 mm to 3 mm |
| Typical part size | 2 mm to 80 mm longest dimension |
| Typical batch load | 0.3 kg to 3 kg per cycle depending on tank size |
| Suitable materials | Stainless steel, steel, copper, brass, aluminum, phosphor bronze |
Specifications are typical values. Models, tank size, voltage and options can be customized. Please contact us with your part details for a suggested configuration.
Application
This machine is used wherever stamped parts need clean, safe edges before assembly, plating or inspection.
- Electrical terminals and connectors: removes burrs from contact fingers and piercing holes to protect mating surfaces.
- Precision springs and clips: cleans edge burrs without distorting thin sections.
- Lead frames and shims: deburrs fine features where manual work is not practical.
- Automotive stampings: prepares small brackets, sensor parts and fastener plates for coating.
- Electronic housings and shields: removes edge burrs that can scratch boards or enclosures.
- Hardware and fasteners: improves edge quality on washers, clips and small plates.
If your stamping line produces small lots with many part numbers, a magnetic machine is a flexible way to avoid separate deburring tooling for each job.
Advantages
- Reaches blind and fine features: pins enter holes down to about 0.3 mm that other methods miss.
- Protects thin parts: no hard media impact, so thin stampings keep their flatness.
- Cuts labour: one operator can run several machines while replacing hand filing.
- Repeatable results: the same time and speed settings give the same finish each batch.
- Low running cost: water, a small amount of liquid and occasional pin replacement.
- Compact footprint: bench-top and floor models fit next to the press line.
Comparison with Other Deburring Methods
| Factor | Magnetic Pin Deburring | Vibratory or Barrel Finishing | Manual Deburring |
|---|---|---|---|
| Access to small holes and slots | Excellent, fine pins enter micro features | Limited, media is often too large | Depends on operator and tools |
| Typical cycle time | 10 to 60 minutes per batch | Several hours per batch | Minutes per part, labour heavy |
| Consistency between batches | High, controlled by time and speed | Medium | Varies by operator |
| Risk of part-to-part damage | Low, parts are held in the pin bed | Higher, parts can collide | Scratches and over-removal possible |
| Labour requirement | Low, load and unload only | Low | High |
| Fit for stamping burrs | Removes roll-over and fine slivers well | Good for large burrs, weaker on small holes | Slow on high volumes |
Buyers usually compare cycle time, access to small features, running cost and consistency. Send us a sample and we can show how the process performs on your own parts.
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