SY2800 Tri-Drive Mega-Class / 2.6-Meter Ultra-Long Magnetic Deburring Polishing Machine

Production Positioning & Ultimate Capability: The SY2800 stands as the Ultimate Flagship in the horizontal reciprocating magnetic polishing series, specifically engineered to solve surface finishing challenges for ultra-long precision structural components exceeding 2.5 meters. Targeting extreme workpieces such as aerospace stringers, extra-long textile rollers, large heat exchanger bundles, and heavy-duty guide rails, this system, with its massive 2700*620mm grinding platform, defines a new industry standard for single-pass integral processing. It ensures superior straightness and consistency standards for ultra-long parts during deburring, edge rounding, and surface finishing.
Synchronized Tri-Powertrain Architecture: To establish a uniform and robust magnetic field across the massive 2600*500*250mm span, the SY2800 features a breakthrough Tri-Powertrain system. A 12KW drive matrix composed of three 4KW industrial-grade motors, coupled with a high-current AC380V 50A input, achieves seamless linear coverage of magnetic kinetic energy. This "Tri-Core" topology ensures that even under the limit load of 80kg, the cutting intensity of the magnetic pin media remains perfectly consistent across both ends and the center of the tank, completely resolving magnetic attenuation issues common in extra-long equipment.
Compound Trajectory & Fluid Homogeneity: The system executes a compound motion logic combining "High-Frequency Magnetic Rotation + Full-Stroke Linear Translation." Driven synergistically by three motors, the magnetic field propels 20kg (standard) of stainless steel pins in high-frequency, long-stroke reciprocating scanning motions within the 2.6-meter tank. This dynamic translation technology completely eliminates "magnetic hysteresis patterns" or grinding dead zones often seen on ultra-long parts in static magnetic fields, forcing fluid media deep into tube bores and intricate profile grooves for uniform Ra reduction across the entire length.
Heavy-Duty Industrial Structure & Process Stability: Given the immense physical dimensions and power output, the SY2800 utilizes a reinforced heavy-duty chassis, bringing the net machine weight to 750kg. This high-rigidity structure effectively dampens the substantial inertial torque generated during full 12KW power operation and long-stroke translation, ensuring dynamic balance across the 0-60Hz speed regulation range. The accompanying independent precision control cabinet (550350980mm) physically isolates the electrical control system from the high-intensity mechanical processing zone, ensuring long-term reliability in harsh industrial environments.
Top-Tier Industrial Provisioning: As a top-tier industrial asset, the SY2800 adheres to the highest specification of factory provisioning: it comes standard with 20kg of SUS304 stainless steel magnetic pins and 100kg of specialized grinding fluid to meet the media consumption needs of the large-volume tank. Delivered with 4 grinding containers (to enhance changeover efficiency), 1 separation sieve, and 1 pin separator, it provides a complete production solution with extremely high throughput, enabling enterprises to build efficient surface treatment lines for ultra-long workpieces.